3D printer, AM
AM (Additive Manufacturing)
Exhibited products of AM machining samples, which can be made so far with 3D printers.
Water-cooled motor housing stators for automobiles
CMET CO., LTD.
Problem solved: Visualisation of product interior and reduction of costs and lead time for casting prototypes
Material: SLA model: TSR-829 (high transparency resin) Sand mould: Catalyst coated artificial sand Casting: Aluminium (AC4C)
Dimensions: SLA model and casting: approx. φ150x120 (mm) Sand mould: 200x200x180 (mm)
Modelling time: SLA: approx. 6 hours Sand mould: approx. 9 hours
Modelling format: SLA (Stereolithography), BJP (Binder Jetting Printer)
Actual industry: Prototype (automotive industry)
Models used: SLA: CSLA-9000 BJP: SCM-800II
3D printer resin moulds for urethane moulding for car seats
Marubeni I-DIGIO Group, Marubeni Information Systems CORP.
Problem solution: Urethane moulds were conventionally made from aluminium castings, but they could not meet the short delivery times required. So we used a mould model made directly from CAD data on a 3D printer and developed a special method to meet the delivery date and quality requirements.
Material: Ultem, Polycarbonate, ASA
Dimensions: 400x200x700mm
Modelling time: 18 hours
Modelling format: FDM
Industry: automotive, aeronautics, space, design Education:
Models used: Stratasys Fortus series
Automated software for jig production at automobile manufacturers
Brule Inc.
Problem solved: reduce jig production time
Material: PPS-CF
Dimensions: Φ150 x H80
Modelling time: approx. 7 hours
Modelling format: FFF method
Achieved industry: automotive
Models used: UltiMaker S series, Trinckle fixturemate
Parts for testing equipment (beauty equipment endurance test equipment)
GUTENBERG
Problem solution: [G-ZERO x POTICON] Significantly reduced lead times and costs while ensuring accuracy and durability. To replace metal parts.
Material: POTICON STD1 PA, POTICON HARD PPS
Dimensions: L310 x D130 x H135mm
Modelling time: 22 hours
Modelling method: FFF method
Industry: Parts manufacturing, beauty and healthcare
Models used: G-ZERO, G-ZERO L1
Power assist suit parts
APPLE TREE CO., LTD.
Problem solved: the use of Markforged enables small lot production. Parts with a strength greater than aluminium can be produced.
Material: Onyx + CF
Dimensions: 50 mm square
Modelling time: approx. 27 hours
Modelling format: FFF + CFF
Industry of use: construction industry
Model used: Markforged 'Mark Two'
Genuine optional parts for LEXUS LC500 "Oil cooler duct '
SOLIZE PARTNERS CORP.
Problem solved: reduced costs, reduced environmental impact by 37% and shortened development lead times
Material: PA12
Dimensions: approx. 290 x 125 x 65 mm
Modelling format: HP Jet Fusion
Industry served: automotive
Model used: HP Jet Fusion
Protective helmets
JAPAN 3D PRINTER CO., LTD.
Problem solved: high precision, small lot production, short moulding time
Material: Raise3D TPU90A White
Dimensions: 171.68*171.66*265mm
Moulding time: 4 hours 25 minutes
Moulding format: SLS method
Industry used: manufacturing
Model used: Raise3D RMS220
Engine models
JAPAN FUTURE TECHNOLOGY
Problem solved: reducing the number of parts from more than 200 in the past to a single integrated structure
Material: SUS316L
Dimensions: 640 x 640 x 1190 mm
Modelling time: 200 hours
Modelling format: LPBF method
Industry: aviation, space
Model used: HBD E1000
*Some excerpts taken by Show Management from Exhibitors & Products Directory, in no particular order.
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